Case Study

From Connectivity to Clarity: Engineering a Resilient IoT Ecosystem for Real-time Industrial Insights

See how Clearscale helped ANA Corp, a major power equipment supplier, transition from hardware sales to a digital service model using a high-availability AWS IoT platform for remote diagnostics and real-time fleet insights.

Client Profile

Industry Industrial Equipment & Manufacturing
Competencies Manufactoring & Industrial

Overview

ANA Corp, A major supplier of industrial power equipment, needed a modern telematics platform to remotely monitor and control its distributed fleet. Clearscale designed a serverless IoT solution on AWS featuring multi-region failover and real-time dashboards, enabling the client to resolve maintenance issues remotely and save significantly on field service costs.

Meet Our Hero

The client is a premier supplier in the construction and equipment rental sectors, known for high-quality power supply units. To stay competitive, they sought to evolve from a hardware provider into a value-added service partner. Their vision was to launch a telematics solution for their core equipment line, allowing for remote diagnostics and real-time data insights for their rental customers.

The Goal

The primary objective was to build a robust, secure, and highly available technical platform. Key goals included enabling remote diagnostics to improve operational efficiency, providing customers with self-service data dashboards, and ensuring the architecture could scale infinitely as the IoT-enabled fleet grew.

The Challenge

Challenge 01
Routine issues required dispatching technicians to remote sites, driving up Operational Expenditures (OpEx).

Challenge 02

A lack of Real-Time Data Insights for equipment health and performance.

Challenge 03

A lack of digital infrastructure to analyze massive streams of Telemetry Data.

Challenge 05
Uptime Requirements: As a mission-critical service, the platform could not afford downtime, requiring a sophisticated disaster recovery plan.

The Solution

Clearscale engineered a well-architected, serverless solution on AWS that prioritized high availability and low-latency data processing.

Step 01: Global Resiliency & Failover

Implementation of an active-passive multi-region architecture using Amazon Route 53 and Amazon DynamoDB Global Tables for real-time replication.

Step 02: Secure Data Ingestion & Analytics

Use of AWS IoT Core (MQTT protocol) for secure machine communication and Amazon Athena for running SQL queries on raw data stored in Amazon S3.

Step 03: Scalable Serverless Backend

A user-facing dashboard powered by AWS Lambda and Amazon API Gateway, with Amazon Cognito managing secure user authentication.

Business Impact: Transforming Hardware into a Service Model

Operational Speed: Reduced resolution time from days to minutes through remote diagnostics and control.

Cost Optimization: Achieved Zero-Idle Cost via a serverless architecture where the client only pays for active data processing.

Uptime Assurance: Automated cross-region failover protects against regional AWS outages, ensuring 24/7 mission-critical service.

The platform successfully transformed ANA Corp’s business model, providing a scalable foundation for digital innovation and superior customer support.

Client Quote
“The solution engineered by Clearscale successfully transformed our business model, delivering significant and lasting value by allowing us to resolve many customer issues in minutes instead of days.” – ANA Corp

 

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